It doesn’t matter if you want to open your bakery or purchase equipment for a warehouse; industrial-sized items are essential. These items can be costly and must perform to a certain standard. Industrial mixers are one such product that you will need. These mixers are necessary for mixing various ingredients in a precise manner. It is crucial to select the best industrial mixers. These are the factors to consider before you buy one.
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Do you manufacture a single product? Or a series of products? A fixed mixture is the best choice if you have a single recipe that needs to be manufactured with no changes. Consumers are often looking for variety. Choosing industrial blenders that can batch process will enable you to achieve this.
Mixing Vessel Capacity
Find out the mixing vessel’s capacity. You will need to identify the volume of your application, the batch measurement, the tank size, and the diameter. This will allow you to decide if your mixer is suitable for the location where you intend to mix your application.
Continuous or batch production
This is an essential factor to consider when choosing an industrial mixer. Batch size and batch mixing have an enormous impact on the quality of your production. Batch production uses intermediate bulk containers for mixing. Continuous production has fewer cycles for cleaning and release. Therefore, the mixer with a higher capacity can be used.
Power consumption & carbon credit
Every industrial equipment is subject to power consumption. Commercial mixers also have no exception. As per the Federal government’s industrial legislation, high power consumption means high carbon emissions in the environment. You can get financial incentives in the form of carbon credits for consuming less electricity. The number of carbon emissions determines the carbon credit. It would be best to choose an industrial mixer that consumes less power.
There is a possibility of cross-contamination when working with multiple ingredients. To avoid cross-contamination, many manufacturing plants have one mixer dedicated to specific mixing applications or using a Multi shaft mixer. If you only need one mixer or fixed blender, this is a viable option. It is not an option to have multiple fixed blenders. A quality industrial blender used can help to reduce costs.
Another essential consideration when choosing an industrial mixer or blender is the time it takes to mix ingredients. Mixing ingredients in many applications can take up to 3 hours and may take more than 2 hours. Mixing time will vary depending on the material properties and blender efficiency. The mixing time directly affects the blender’s life cycle and power consumption. When choosing the right blender for you, it is essential to consider how long the mixture takes.
There will be some residue on all industrial mixers. This could happen to the bearings, paddles, sidewalls, or mixer base bowl. It is best to choose one that is easy to disband and clean. It saves time and lets you allocate your time to mixing, but it also reduces the chance of contamination between batches.
Probably, no one wants to buy a blender that isn’t compatible with the liquids you’re mixing. Mixing different types of liquids can have different properties. It is crucial to consider the liquid viscosity before determining the other ingredients, such as powder ingredients. We’ve provided a list of the most frequent liquid behavior to help you get started. These are the most common types of conduct by liquids:
- Thixotropic Fluids: Thixotropic liquids lose viscosity with increasing agitation. These liquids include peanut butter, inks, and glue, as well as shortening, tars, and soaps.
- Pseudoplastic Fluids: when your mixer’s shear rate gains, the viscosity in pseudoplastic liquids will drop. Pseudoplastic liquids are creams, paints, and latex.
- Newtonian Fluids: No matter how fast you mix, the consistency for Newtonian fluids will always be constant. These liquids contain hydrocarbons, minerals, oils, and water.
- Dilatant Fluids: The shear rate in dilatant fluid applications will increase, and the viscosity of the liquids will also rise. These are applications such as candy compounds, clay, or slurries.
The guard is a plastic or wire enclosure that covers the bowl lid. It prevents clothes, hands, or other external objects from direct contact with the mixer during operation. Most mixers must include one to meet OSHA limitations.
Your staff must be aware of the hazards of using commercial blenders. For illustration, bypassing guards by placing hands/finger/utensils under the mixer during operation can have serious consequences. Training should also cover how to clean and operate commercial mixers to ensure safety and security for your employees.
Never choose an industrial mixer just because it is the cheapest. These factors will ensure that you get a reliable industrial mixer and can be used for long periods without any downtime. This will increase your ROI. You want to ensure that your industrial blender has competitive benefits and is of high quality to serve your entire industrial needs. Choose Ginhong Mixers for high-level performances.